CONSTRUCTION PROCESS

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Composite hull lamination

Our construction methods are what separates us from the other boat manufacturers. Our hull starts off with only the finest materials; biaxial fabrics, vinylester resins, vaccum-bagging Corecell foam, and high-density foam transom.

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Stringers and Bulkheads

3" longitudinal, foam-encapsulated, full-height stringers are fully laminated to the hull on its bottom and sides. 2" transverse bulkheads are then laminated to the stringers, hull, bottom, and sides, creating all compartments to maximize all usable space (no liners).

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fuel tank installation

Custom, aluminium fuel tanks are custom fit into sealed compartments, bolted to stringers and bulkheads, foamed in, then fully fiberglassed on top to prevent water intrusion.

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deck installation

Our 1" foam-composite deck is bonded to stringers, bulkheads, and cleat with methacrylate adhesive, then fiberglass-laminated 360 degrees on top and to all stringers and bulkheads below deck.

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paint

Since there is not a deck inner-liner, each boat's deck and interior sides are faired, primed, then painted with Awlgrip paints.

Interior ready for Awl-Grip paint

hull gunnel cap

Our foam composite gunnel is bonded to the hull with adhesive, thru-bolted, and then fiberglassed to support gussets and bulkheads.

Custom console layout

final assembly

Our console is bonded to the deck with adhesive, thru-bolted, and fiberglassed on the inside to the deck and stringers. Stainless Steel hardware installed with thru-bolts. Rub rail is installed with thru-bolts and tapping screws.

BOATS CURRENTLY IN PRODUCTION

Full height longitudinal stringers being installed

Hull 47-2

July 15-Ready for full height stringers and bulkheads.

Console dry fit inside Hull #1

Hull 47-1

July 15-Hull #1 Stringers installed. Bulkheads and final carbon fiber laminations underway. Bilges prepped and being painted.

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Hull 33-16

July 14-Out of mold, tanks installed, all bulkheads installed. Sole installation today. To Paint Shop Sunday for faring.

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Hull 27-18

July 14-Inside ready for final paint and non-skid Monday.

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Hull 30-8

July 14-Twin 400R's installed. T top and second station installed. Final rigging underway.

Conch 33 "Guide Edition"

Conch 33 "Guide Edition";

Guide Edition hull, cap, and engine cowl just out of mold.

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Hull 33-14

May 11- Owner placed hold. Available for another buyer.

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Conch 33-13

July 14- In Rigging Shop. Final rigging. Delivery next week.

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Hull 30-6

May 16, 2017: In Paint Shop fared and primed. Cap, console, and hatches under construction.

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Hull 30-7

July 15- Sea Trial...71mph!!!

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Hull 33-17

July 15-. Hull lamination underway.